checking gear ratio on differential

How-to's and repair secrets for your 4WD can be found here. Have a question? Ask it in here!
xirdneh
Highest Ranking Member
Posts: 2124
Joined: Thu Aug 04, 2005 11:38 am
My tercel:: 87 tercel 4x4 wagon w/reringed engine, 83 tercel 4x4 wagon w/salvaged engine and 4.1 Diff's
Location: seabeck, washington, USA

checking gear ratio on differential

Post by xirdneh »

About six years ago i bought an '83 tercel 4x4 wagon that suposedly had the wrong front differential. The guy had replaced the original blown diff/ tranny combo (i still have it) with what he said was an '87 tercel tranny (differential/tranny combo).
He also stated that it had locked up while test driving it and he had a hard time freeing it. I took him at his word and bought a used differential for the rear axle that supposedly had a matching gear ratio (from a toyota corrolla). According to the wrecking yard.
When driving on icy roads I've noticed a building up of tension in the drive train. On patchy roads i can feel the tires catching up when going from dry patch to icy patch. This does not happen on my other tercels so i'm pretty sure something is wrong.
How can i figure out what i really have in this car? Is there a good way to determine the gear ratio's?
Love those Tercell 4x4 wagons but they sure suffer from road noise.
coltarms
Top Notch Member
Posts: 287
Joined: Wed May 25, 2005 12:36 am
Location: Hillsboro, OR

Post by coltarms »

pull 'em and count and measure the ring gear and pinion teeth.
keith
Highest Ranking Member
Posts: 1249
Joined: Sat Sep 30, 2006 1:04 pm
Location: Tennessee

Post by keith »

I don't know how you feel tension in the drive train, but the steering does stiffen up on dry patches. If you steer the wheel on a dry patch, then you can't get the thing out of 4wd, there is tension on the drive train then.
Typrus
Highest Ranking Member
Posts: 3049
Joined: Sat Oct 23, 2004 4:43 pm
Location: Colorado

Post by Typrus »

How? I can't explain it for me, but I certainly feel it. Even in straight-line.

The best way would be to drop the tranny enough to get into the from diff cover and count the ring/pinion teeth. Assuming you can see them both from there, which you should. Then do the same for the back. You'll need new fluid for the whole trans and for the rear diff if you do that, but new fluid never hurts.
RIP 10-07- 1984 Toyota Tercel SR5 4wd Wagen 6 speed

RIP 04-05- 1986 Toyota Tercel SR5 4wd Wagen 6 speed

1st Terc- 1987 Tercel SR5 4wd Wagon 6-speed, Sadly cubed

1985 Tercel Standard 4wd Wagon w/ 3-speed auto, Living a happy life in Boulder last I knew
Mickey_D
Top Notch Member
Posts: 309
Joined: Mon Feb 13, 2006 6:40 am
Location: Salt Lake City, Utah

Post by Mickey_D »

My car has all original parts, so they're supposed to be matched gear ratios.

When driving along on dry pavement if I slowly move the 4WD shifter towards the 4WD position, just past center I will feel the gears try to mesh. Now if I hold it at that point, right where the gears are "clashing", it will "bump" a little every 1/4 second or so at 40mph. This tells me that the gears aren't exactly equal.

Now, if I slowly let off the gas while I'm doing the above process, there's a point where the gears will exactly line up and there's no more "bumping". Until I let up on the gas enough that the bumping starts in the other direction.

So it would appear that there is a lot of "play" in our front ends that allows for what seems like a different gear ratio.


Now, saying that, it's not like there's a great bloody CRUNCH like when you don't get the clutch all the way in when changing gears, but you can definately feel that the front end is trying to do a slightly different speed than the rear.
1986 Tercel Wagon 4X4 SR5 (sold to splatterdog).

A bullet may have your name on it, but shrapnel is addressed, "To whom it may concern"!!
shogun
Highest Ranking Member
Posts: 784
Joined: Thu Mar 31, 2005 1:48 pm

Post by shogun »

i had that ssame issue, still looking for a 4.10 for my rear
tercel 4wd custom suspension, under drive pulley, vented brakes, cold air intake, and plenty more to come
hornett22
Top Notch Member
Posts: 207
Joined: Sun Dec 12, 2004 6:42 pm
Location: glastonbury connecticut

try this

Post by hornett22 »

there is only one jeep.and that is one too many!
User avatar
Petros
Highest Ranking Member
Posts: 11941
Joined: Sun Jan 28, 2007 6:31 pm
My tercel:: '84 Tercel4wd w/extensive mods
Location: Arlington WA USA

Post by Petros »

you do not have to pull the diff covers to determine the ring gear ratios.

Jack the car up on jack stands so all the wheels are off the ground, with the car in 4wd and trans in neurtal (parking brake off) do the following: mark a chalk line on each tire closest to the ground, and than crawl under the car and mark a chalk line on the drive shaft. Turn the drive shafe exacly four turns, and see where the wheel chaul lines end up. If they are all the same, you are good. If the wheels turned more than one complete rev. you have the higher ratio of 3-something. If they went little less than one rev, you have the 4.1 ratio. If they are different, you can see it.

I understand the collola has the 4.1 ratio, which should match the later tercel front diff. YOu should also check the tire size and pressure, and that your unjoints on the drive shaft are in working order. Other than that, the trans should lock-out front and rear, I can not imagine there would be any difference unless your frame or axle mounts are bent or misalingled.

The only time I feel any tension in my dirve train is when I am turning on dry pavement. I use my 4wd daily on my rual roads to get home, and I sometimes forget to shift it back into fwd going out the next morning, I do not notice unless I make a turn on dry pavment.
'87 Tercel 4wd SR5 (current engine swap project)
'84 Tercel 4wd (daily driver, with on going mods)
'92 Mazda MPV 4wd (wife's daily driver)
'85 Tercel 4wd DLX auto(daughter's daily driver)
'01 Honda Civic (other daughter's daily driver)
Typrus
Highest Ranking Member
Posts: 3049
Joined: Sat Oct 23, 2004 4:43 pm
Location: Colorado

Post by Typrus »

One problem with that. I've yet to see my terc have both tires on either side turn at equal rates with each other. Sometimes one side will just stop.
RIP 10-07- 1984 Toyota Tercel SR5 4wd Wagen 6 speed

RIP 04-05- 1986 Toyota Tercel SR5 4wd Wagen 6 speed

1st Terc- 1987 Tercel SR5 4wd Wagon 6-speed, Sadly cubed

1985 Tercel Standard 4wd Wagon w/ 3-speed auto, Living a happy life in Boulder last I knew
Mickey_D
Top Notch Member
Posts: 309
Joined: Mon Feb 13, 2006 6:40 am
Location: Salt Lake City, Utah

Post by Mickey_D »

Sounds like Typrus has a dragging brake problem... ;)
1986 Tercel Wagon 4X4 SR5 (sold to splatterdog).

A bullet may have your name on it, but shrapnel is addressed, "To whom it may concern"!!
Typrus
Highest Ranking Member
Posts: 3049
Joined: Sat Oct 23, 2004 4:43 pm
Location: Colorado

Post by Typrus »

Sounds like Typrus might have inequal wheel bearing wear along with other potential issues is more like it. My brakes are actually great. Hell, I even rotated them on a lift with the drums off and the calipers off just to see and it was the same story. Probably some axle stuff too.
RIP 10-07- 1984 Toyota Tercel SR5 4wd Wagen 6 speed

RIP 04-05- 1986 Toyota Tercel SR5 4wd Wagen 6 speed

1st Terc- 1987 Tercel SR5 4wd Wagon 6-speed, Sadly cubed

1985 Tercel Standard 4wd Wagon w/ 3-speed auto, Living a happy life in Boulder last I knew
xirdneh
Highest Ranking Member
Posts: 2124
Joined: Thu Aug 04, 2005 11:38 am
My tercel:: 87 tercel 4x4 wagon w/reringed engine, 83 tercel 4x4 wagon w/salvaged engine and 4.1 Diff's
Location: seabeck, washington, USA

Post by xirdneh »

[quote="Petros"]you do not have to pull the diff covers to determine the ring gear ratios.

Jack the car up on jack stands so all the wheels are off the ground, with the car in 4wd and trans in neurtal (parking brake off) do the following:



could i just jack up one side only. would that force the raised tire to turn?
Love those Tercell 4x4 wagons but they sure suffer from road noise.
User avatar
Petros
Highest Ranking Member
Posts: 11941
Joined: Sun Jan 28, 2007 6:31 pm
My tercel:: '84 Tercel4wd w/extensive mods
Location: Arlington WA USA

Post by Petros »

Raising only one side would cause the tires to turn at twice the normal ratio, if the both wheels at each end of the differencial are not raised. Perhaps that could work, adjusting for the action of the differencial, though I have not ever done it that way. I suppose either way you would know if the front and rear ratio are the same or different.
'87 Tercel 4wd SR5 (current engine swap project)
'84 Tercel 4wd (daily driver, with on going mods)
'92 Mazda MPV 4wd (wife's daily driver)
'85 Tercel 4wd DLX auto(daughter's daily driver)
'01 Honda Civic (other daughter's daily driver)
keith
Highest Ranking Member
Posts: 1249
Joined: Sat Sep 30, 2006 1:04 pm
Location: Tennessee

Post by keith »

Actually you could jack up one side of the car so that both wheels on that side are off the ground. Now you make a line on each tire. With the transmission in gear and in 4wd, turn one tire several revolutions. If the gears in the front and back match, then the marks should stay in sync. If the ratios are different, then the marks will not stay in sync.
Typrus
Highest Ranking Member
Posts: 3049
Joined: Sat Oct 23, 2004 4:43 pm
Location: Colorado

Post by Typrus »

That solves the problem I mentioned. Just remember, again, they will turn double-speed. So don't run the car. I don't think it has to be in gear for them to be meshed, and leaving it in gear would make it impossible to turn due to engine resistance. With it in 4wd and neutral they will still spin when you put the force on them. Neutral just takes the engine out of the equation, not the diffs.
RIP 10-07- 1984 Toyota Tercel SR5 4wd Wagen 6 speed

RIP 04-05- 1986 Toyota Tercel SR5 4wd Wagen 6 speed

1st Terc- 1987 Tercel SR5 4wd Wagon 6-speed, Sadly cubed

1985 Tercel Standard 4wd Wagon w/ 3-speed auto, Living a happy life in Boulder last I knew
Post Reply