Transmission.. Refresh?

How-to's and repair secrets for your 4WD can be found here. Have a question? Ask it in here!
Post Reply
User avatar
LowBuckCanuck
Top Notch Member
Posts: 397
Joined: Sun Apr 02, 2017 12:32 am
My tercel:: 1986 DLX 4wd Wagon "Jenny"

Transmission.. Refresh?

Post by LowBuckCanuck »

Hey all, long time no post.

I have a spare transmission I would like to spruce up a bit. Of course I know that there are very few parts still floating around, so I was wondering what I can/should do to this transmission before it ends up in a car where it is far harder to work on. Seals, bearings, bushings, etc.

To the best of my knowledge the transmission is solid, but would y'all have any recommendations for "bench testing" it? Checking for rotational play in the output shafts whilst the transmission is in gear perhaps? Any suggestions are appreciated.

Thanks!
User avatar
LowBuckCanuck
Top Notch Member
Posts: 397
Joined: Sun Apr 02, 2017 12:32 am
My tercel:: 1986 DLX 4wd Wagon "Jenny"

Re: Transmission.. Refresh?

Post by LowBuckCanuck »

I suppose I should specify that it is a manual transmission, didn't cross my mind in the original post as I've never owned an automatic car!
User avatar
dlb
Highest Ranking Member
Posts: 7366
Joined: Mon Jul 06, 2009 9:03 pm
My tercel:: '87 sr5, '83 dlx parts car
Location: bc, canada

Re: Transmission.. Refresh?

Post by dlb »

When I have transmissions out, I like to replace the CV axle seals, 4wd shifter seal, and rear output shaft seal. You're right, it's much, much easier to do them with the trans out of the car.

I also like to remove the shifter (which you will already have done to get the trans out of the car) and check the rubber cup that the ball of the shifter sits in, and the little bushing that pops onto the bottom end of the shifter. I have seen both of those worn out a few times. Then I clean everything in that cavity and re-grease it.

You will also have needed to drain the gear oil to remove the trans, you should check the drain plug magnets for large metal chunks. Big chunks indicate bad things, while fine metallic dust indicates normal wear. Clean the magnets off before reinstalling them. Oh, and really dirty gear oil indicates a failing bearing, apparently. I learned that recently on a trans I had that turned its new gear oil black in just a few months.

I think that's all I do on transmissions. I don't think there's any good way to test them out of a car with disassembling them to inspect everything. This falls outside of trans only stuff but I also like to replace the engine's rear main seal, throw in a new clutch kit, and have the flywheel machined before reinstalling the trans.
User avatar
SirFoxx
Top Notch Member
Posts: 359
Joined: Sun Feb 05, 2017 5:42 pm
My tercel:: 1981 Toyota Tercel w/ 7age

Re: Transmission.. Refresh?

Post by SirFoxx »

I also like to replace the inner input shaft seal as they are usually hard as a rock. This requires separating the bell housing, which in of itself isnt hard, but youll need to either scrape and rtv the two halfs back together, or buy a replacement gasket (which i do make!)
Contact me if you need transmission gaskets!
viewtopic.php?t=16285

1988 DLX 4wd Tercel Wagon w/ weber (RIP)
1986 Base 2dr Hatch (RIP / PARTS)
1986 DLX 4wd Tercel Wagon with 7age (RIP)
1985 SR5 4wd Tercel Wagon (RIP)
1985 DLX 2dr Tercel Hatch w/manual 4wd! swap
1982 4dr Tercel (RIP)
1981 2dr Toyota Tercel w/7age (RIP)
1981 3dr hatch Toyota Tercel w/Turbo 4AGE
1981 3dr hatch Toyota Tercel SR-5
Post Reply