Assembling manual tranny shift forks

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Chevro
Newbie
Posts: 21
Joined: Mon Sep 22, 2008 6:34 pm
My tercel:: 1984 2wd
Location: Eugene OR

Assembling manual tranny shift forks

Post by Chevro »

Have a transmission case that's disassembled, specifically the shift forks, and linkages?

1.) Remove 6 mm plug from tranny case to access bore hole to insert lock pins.
steponeplug.JPG
2.) Place upper shift shaft into its bore and align the bore hole with hole on shaft.
Place small interlock pin into bore with magnetic screwdriver. you can see this in the step one pic above.

3.) Place middle shaft into it's bore through the shift fork, and into the bore in the trans case, and align the hole in the shift fork rod, with the bore in the trans case, and insert the larger interlock pin into the hole, locking the middle shift rod.
IMG_7806 (Medium).JPG
IMG_7807 (Medium).JPG
IMG_7816 (Medium).JPG
4.)insert the upper shift rod through the #1 shift fork, through the case, and through the fifth gear shift fork. insert the roll pins into the #1, and fifth gear shift forks, to hold the upper shaft, and thus the Middle and lower shafts in place.
IMG_7812 (Medium).JPG
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ARCHINSTL
Goldie Forever
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Joined: Sat Apr 30, 2005 1:52 pm
My tercel:: Goldie is a 1986 SR5 attualmente con Weber/also owned the first T4WD in STL in late '82
Location: Kirkwood, a 'burb of St. Louis

Re: Assembling manual tranny shift forks

Post by ARCHINSTL »

+ + + !
Tom M.
T4WD augury?
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"Now and then we had a hope that, if we lived and were good, God would permit us to be pirates."
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