Diesel swap and restoration progress

General discussion about our beloved Tercel 4WD cars
Post Reply
User avatar
Petros
Highest Ranking Member
Posts: 11933
Joined: Sun Jan 28, 2007 6:31 pm
My tercel:: '84 Tercel4wd w/extensive mods
Location: Arlington WA USA

Re: Diesel swap and restoration progress

Post by Petros »

I thought I read in one of the threads that the Tercel4wd came with a diesel option in Japan, but that could have been the later version.

If both have the same bolt-up, I would go with the bigger one. There will not be a lot of economy difference (your power output at cruise would be the same, the drag on the car is the same at the same speed with either engine). You will not regret having more power when it comes to a diesel, they tend to accelerate real slow anyway. Of course the one you find may determine which one you install, so it may be a moot point.

I could not get either of the picture links to work. You might want to repost them.
'87 Tercel 4wd SR5 (current engine swap project)
'84 Tercel 4wd (daily driver, with on going mods)
'92 Mazda MPV 4wd (wife's daily driver)
'85 Tercel 4wd DLX auto(daughter's daily driver)
'01 Honda Civic (other daughter's daily driver)
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

Ordered the 2C-T today. will be here in 30-45 days. total cost including shipping = $1895.00
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
User avatar
ARCHINSTL
Goldie Forever
Posts: 6369
Joined: Sat Apr 30, 2005 1:52 pm
My tercel:: Goldie is a 1986 SR5 attualmente con Weber/also owned the first T4WD in STL in late '82
Location: Kirkwood, a 'burb of St. Louis

Re: Diesel swap and restoration progress

Post by ARCHINSTL »

WOW !
Good luck!
Tom M.
T4WD augury?
"Oh, do not ask, 'What is it?' Let us go and make our visit."
T.S. Eliot - "The Love Song of J. Alfred Prufrock"
"Now and then we had a hope that, if we lived and were good, God would permit us to be pirates."
Mark Twain
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

The 2C-T is On shore, fully paid for,has been shipped out and should be here within the week! Pictures are of my actual engine.
You do not have the required permissions to view the files attached to this post.
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
4wdchico
Highest Ranking Member
Posts: 563
Joined: Sun Mar 30, 2008 6:51 pm
My tercel:: 1985 tercel 4wd
Location: Chico, Norcal

Re: Diesel swap and restoration progress

Post by 4wdchico »

Very cool! How much does that engine weigh?
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

no idea...im pretty sure its got a cast iron block and aluminum head...its a 2.0 liter. im planning to upgrade the suspension and do a slight (2 inches or so) lift somehow also...
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
User avatar
splatterdog
Highest Ranking Member
Posts: 1623
Joined: Sun Mar 26, 2006 10:26 am
Location: Minnesota, USA

Re: Diesel swap and restoration progress

Post by splatterdog »

Wow! Not only going to be the first T4 diesel, but turbo too. Your trans is going to hate you. haha

Did it come all the way from Japan?

Looks like power steering will be eliminated. Might also have to find a longer radiator that takes up the a/c side to keep it cool.

Add that to the list....
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

Im planning to drive very conservatively, and also add some other things to the tranny possibly...oil cooler, synth oil, possibly an extra pump to keep oil flowing over the top input shaft parts at all times...or if i end up burning it out then i have 2 spares...one with only 50k. and possibly have the spare pre treated and hardened/rebuilt before installing it as i read was successful with the 4age swap whoever did...

Yes it is all the way from Japan. I believe the PS pump is installed directly infront of the alternator as a compound unit...if not then i will figure out a way to add it on. im determined to keep all my accessorys. it does have an AC compressor. there will also be a top-mounted intercooler, wich will allow fresh air to be blown down over the top of the engine and out from underneath.

Hopefully it will fit in and bolt up...im still only about 80% sure it will...not really any other options other than winging it and seeing for myself. if it doesnt il be re selling it to somebody with a toyota van...and then rethinking the whole project. but shit-canning is not an option!
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
4wdchico
Highest Ranking Member
Posts: 563
Joined: Sun Mar 30, 2008 6:51 pm
My tercel:: 1985 tercel 4wd
Location: Chico, Norcal

Re: Diesel swap and restoration progress

Post by 4wdchico »

If using an engine driven P/S pump becomes difficult, get a last gen MR2 electric PS pump. Then use a PWM speed control to dial in just the right steering boost for any given condition. Just turn it off on the highway to get even better fuel economy.

Last time I checked, NAPA had the MR2 electric P/S pumps for under $200. Wreckers often want more for a used one. They seem to be a real popular item for those putting power rack and pinion steering racks into custom hot rods.
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

hell that sounds like a better solution even if a belt driven PS pump would fit fine. could probably rig it up to shut the PS off above say 25 mph automatically...probably would be more efficient.
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
4wdchico
Highest Ranking Member
Posts: 563
Joined: Sun Mar 30, 2008 6:51 pm
My tercel:: 1985 tercel 4wd
Location: Chico, Norcal

Re: Diesel swap and restoration progress

Post by 4wdchico »

Are you planning on running the stock 4.1 ratio diffs in that '86? I'm thinking that the 3.7 diffs from the '83-'84 t4wd might be better with the much slower revving diesel.
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

i think the 4.1 will be fine. the diesel wont really rev much slower than a gasser...they have that reputation because large truck diesels DO redline at around 2k...but small ones like this should be very similar to a gasser. i never go over 4k driving any of my gas vehicles anyway, and my corolla sits at around 3k doing 70Mph on the freeway...
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
4wdchico
Highest Ranking Member
Posts: 563
Joined: Sun Mar 30, 2008 6:51 pm
My tercel:: 1985 tercel 4wd
Location: Chico, Norcal

Re: Diesel swap and restoration progress

Post by 4wdchico »

CathodeRayTube wrote:i think the 4.1 will be fine. the diesel wont really rev much slower than a gasser...they have that reputation because large truck diesels DO redline at around 2k...but small ones like this should be very similar to a gasser. i never go over 4k driving any of my gas vehicles anyway, and my corolla sits at around 3k doing 70Mph on the freeway...
Should be OK as I just found this: The 2CT is indeed a Camry engine 2L TD, 83 hp @ 4,500rpm.
I'll bet that 4,500 is pretty much the max rpm. However, if you are looking at max economy, the 3.7 gear set might be the way to go. I'd just see how it drives & how much fuel it uses.
User avatar
CathodeRayTube
Top Notch Member
Posts: 268
Joined: Mon Aug 04, 2008 8:23 pm
My tercel:: 1985 4x4 Automatic - restored
Location: Gettysburg Pennsylvania

Re: Diesel swap and restoration progress

Post by CathodeRayTube »

Iv read that the higher gear ratio of the older tranny causes more internal stress on it...thats why i think the lower 4.1s would be better...but i may put slightly oversized tires on it so that may even things out...i suppose i could switch things around. im planning to buy another whole 1984 spare junk car that has the 3.7s...if the guy ever gets around to unearthing it and letting me know...
86 T4 DX 4x4 - Diesel Swap project
85 T4 DX 4x4 Automatic
83 T4 SR5 - junker/parts
94 4Runner V6
86 Mercury Grand Marquis
88 Lincoln Town Car
90 Yugo GV+
85 F250 dually 6.9 turbo diesel
81 VW Rabbit Turbo diesel project
User avatar
splatterdog
Highest Ranking Member
Posts: 1623
Joined: Sun Mar 26, 2006 10:26 am
Location: Minnesota, USA

Re: Diesel swap and restoration progress

Post by splatterdog »

With the top mounted cooler, might I suggest a WRX scoop?

If you want to cool the trans you will need a pump to circulate oil to a cooler. You could definitely feed it back to the input area.

It will be nice to see mileage on your rig. Taller tires are always in order on any 4x4 in my book. I wouldn't worry about the 4.10's. It does reduce stress on the trans itself. Law of the lever.. Taller tires do help offset that though. 195/75/14's take about 200 rpms off at cruising speed. In a tercel that also adds amps to your radio. Synthetic gear oil is standard as far as I'm concerned.

Keep us posted!
Post Reply